REHAU Powers Volkswagen with High-Performance Connecting Rods – A Leap Forward in Engine Durability & Efficiency

LEESBURG, VA – November 8, 2023 – REHAU INDUSTRIES LLC, a leading global specialist in polymer technology, is proud to announce its ongoing partnership with Volkswagen, supplying high-performance connecting rods critical to the efficiency and longevity of their engines. Based right here in Leesburg, Virginia, REHAU has been quietly revolutionizing automotive components for years, and this collaboration with Volkswagen showcases our commitment to innovation and quality. You might not see a connecting rod, but trust us, it’s a big deal. This isn't just about metal; it's about how smoothly your engine runs, how much power you get, and how long it lasts. REHAU’s connecting rods aren't your grandpa's connecting rods. We’re talking about a serious upgrade in performance and reliability. So, what is a connecting rod, and why is REHAU’s version special? Think of your engine like a muscle. The pistons are like your biceps, moving up and down. The crankshaft is like your forearm, turning that up-and-down motion into a spinning force that drives the wheels. The connecting rods? They're the link between the two, taking all the stress and turning it into controlled movement. They're under massive pressure, and any weakness can cause big problems. Traditional connecting rods are typically made of forged steel or aluminum. They’re strong, sure, but they can be heavy. And weight adds up. More weight means less fuel efficiency, and less responsiveness. That’s where REHAU comes in. REHAU’s Polymer Solution: Lighter, Stronger, Smarter REHAU isn’t just making connecting rods out of plastic, though. We’re using highly engineered polymers – specifically, polyamide-based compounds – designed to meet the extreme demands of modern engines. It's a bit of chemistry magic, really. “We've spent years developing these materials," explains a senior engineer at REHAU's Leesburg facility. "It’s not about replacing metal, it’s about using the right material for the job. In this case, our polymer compounds offer a significant weight reduction without sacrificing strength or durability.” Here’s what that means for Volkswagen, and ultimately, for drivers: Weight Reduction: REHAU’s polymer connecting rods are considerably lighter than their metal counterparts. Even a small reduction in weight per rod, multiplied across an entire engine, adds up to noticeable improvements in fuel economy. We're talking potentially significant MPG gains. Enhanced Performance: Lighter connecting rods mean less reciprocating mass. This allows the engine to rev higher, and respond quicker to throttle inputs. That translates to a more engaging and fun driving experience. Improved Durability: Our polymer compounds are engineered for exceptional fatigue resistance. They can withstand the constant stress and strain of engine operation for years, even in demanding driving conditions. Less wear and tear equals longer engine life. Noise Reduction: Polymers naturally dampen vibrations. REHAU’s connecting rods contribute to a quieter, more refined engine sound. Design Freedom: Polymers allow for more complex shapes and designs, opening up new possibilities for optimizing connecting rod geometry and performance. We can fine-tune every detail. Cost Optimization: While the initial material cost might be comparable, the manufacturing process for polymer connecting rods can be streamlined, leading to potential cost savings for Volkswagen. Working Closely with Volkswagen: A Partnership Built on Innovation This wasn’t a simple “we sell you a part” situation. REHAU worked hand-in-hand with Volkswagen engineers throughout the entire development process. We ran countless simulations, conducted rigorous testing, and fine-tuned the material composition to meet Volkswagen's exact specifications. “Volkswagen is known for pushing boundaries, and they challenged us to develop a connecting rod that outperformed anything on the market,” says a project manager at REHAU. “It was a fantastic collaboration, and we’re incredibly proud to be a part of their innovation journey.” What’s Next for REHAU? The Volkswagen project is just one example of how REHAU is leveraging its polymer expertise to revolutionize the automotive industry. We’re actively developing new materials and technologies for a wide range of automotive applications, including: Lightweight structural components: Reducing vehicle weight is key to improving fuel efficiency and performance. Advanced cooling systems: Keeping engines and batteries cool is critical for maximizing power and extending lifespan. Sustainable materials: We’re committed to developing eco-friendly polymers that reduce our environmental impact. About REHAU INDUSTRIES LLC: REHAU INDUSTRIES LLC, headquartered in Leesburg, Virginia, is a leading global specialist in polymer technology. We develop and manufacture innovative solutions for a wide range of industries, including automotive, construction, medical, and furniture. With a commitment to quality, innovation, and sustainability, REHAU is dedicated to shaping a better future. You can reach us at 1501 EDWARDS FERRY RD NE, LEESBURG, VA, 20176-6680 or give us a call at 313-892-5864.